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To create this satisfying pasta bake, you’ll mix sautéed veggies with tender bites of fresh cavatelli pasta, two kinds of melty cheese, and a dollop of herbaceous basil pesto. A layer of crispy breadcrumbs and a sprinkle of tangy romano cheese add more layers of delicious flavor and texture to this crowd-pleasing dish.
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Place an oven rack in the center of the oven; preheat to 450°F. Fill a large pot 3/4 of the way up with salted water; cover and heat to boiling on high. Wash and dry the fresh produce. Peel and roughly chop 2 cloves of garlic. Separate the kale leaves from the stems; discard the stems and roughly chop the leaves. Halve the tomatoes. Small dice the mozzarella. Grate the fontina on the large side of a box grater. In a bowl, combine the breadcrumbs and 1 tablespoon of olive oil; season with salt and pepper.
Add the pasta to the pot of boiling water. Cook, stirring occasionally, 11 to 13 minutes, or until al dente (still slightly firm to the bite). Turn off the heat. Drain thoroughly and return to the pot.
Meanwhile, in a large pan (nonstick, if you have one), heat a drizzle of olive oil on medium-high until hot. Add the sausage. Cook, stirring frequently and breaking the meat apart with a spoon, 7 to 9 minutes, or until browned and cooked through. Leaving any browned bits (or fond) in the pan, transfer to a bowl.
In the pan of reserved fond, heat 1 tablespoon of olive oil on medium-high until hot. Add the chopped garlic and as much of the red pepper flakes as you'd like, depending on how spicy you’d like the dish to be. Cook, stirring constantly, 30 seconds to 1 minute, or until slightly softened. Add the chopped kale; season with salt and pepper. Cook, stirring occasionally, 3 to 4 minutes, or until the kale is slightly wilted. Add the cream (carefully, as the liquid may splatter) and 1/2 cup of water; season with salt and pepper. Cook, stirring occasionally, 3 to 4 minutes, or until the kale is wilted and most of the liquid has cooked off. Turn off the heat and stir in the halved tomatoes.
To the pot of cooked pasta, add the cooked sausage, cooked vegetables, diced mozzarella, grated fontina, and pesto. Stir to combine. Taste, then season with salt and pepper if desired. Transfer to a large baking dish and arrange in an even layer. Evenly top with the seasoned breadcrumbs.
Bake the casserole 9 to 11 minutes, or until the breadcrumbs are lightly browned and the cheese is melted. Remove from the oven and let stand at least 2 minutes before serving. Serve the baked casserole garnished with the romano. Enjoy!
Tips from Home Chefs